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InstructorDavid Pye
Validity90 Days Access
Video Lectures8 hrs
Downloadable Course Notes 800+ Pages
Self Assessment Tests
Query Resolution by Trainer
Certificate of Completion
Price$520$468

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About the course

Course Description

  • Carburising is one of the oldest and also the most commonly employed case hardening process. There are many variations of the carburizing process including solid state (pack carburizing), liquid (salt bath), gaseous, low pressure (vacuum) and plasma assisted carburizing.
  • Carbonitriding is a modified version of the carburizing process and is mainly used for case hardening of very low hardenability steels such as the mild steel.
  • Knowledge of the fundamentals of both these processes is extremely critical to achieve the desired metallurgical and dimensional properties of parts heat treated.

This course will cover all important aspects about the different types of carburizing and carbonitriding processes.

Please refer to the Course Content section below for more details.

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Course Objective

The objective of the course is to

  • Provide thorough knowledge of the fundamental principles of various types of carburizing and carbonitriding processes.
  • Provide in-depth knowledge about the critical process parameters involved and also guidelines for trouble shooting.
  • The Practical approach will help to improve the processes on the shop floor, thereby reducing rejections, rework and wastage and improve quality and customer satisfaction.

What am I going to get from this?

By registering for this course, you can get thorough knowledge about the fundamental principles of various types of carburizing and carbonitriding processes, critical process parameters, practical trouble shooting tips, etc. With this knowledge, you can improve your processes, eliminate rework and rejections, improve quality of heat treatment and improve customer satisfaction.
When you register for the course you will get,

  • Video Lectures / Study Notes / Self-assessment Quiz
  • Opportunity to discuss queries with the trainer
  • New ideas to solve existing issues or make improvements
  • Achieve significant reduction in rework / rejection costs
  • Course Completion Certificate
  • Enhanced career prospects

Implement as you learn

A lot of classroom training goes waste because most of it is never implemented. The main reason for the same is that you are not in touch with the trainer and if you face any issues in implementation, trainer’s guidance is not available to you.

  • On htcourses.com, unlike class-room training, the course duration is longer and you have a chance to absorb new concepts and try and implement them on the job.
  • This is where the discussion forum comes in handy as it will help you to directly interact with the trainer. You get to discuss real- time issues / queries with the trainer on the said topic.
  • The trainer, owing to his vast experience will provide solutions to your queries and issues. This should motivate you to implement the concepts immediately on the shop floor and solve any issues you may be facing.
  • This will have tremendous long term benefits as your new practices could lead to reduced costs, reduced rework, rejections and improve quality.

Who should take this course?

This course shall be useful to every heat treatment professional involved in carburising and carbonitriding. Specifically, this course would be useful to heat treatment professionals working in the following industries:

  • Commercial heat treaters
  • OEM auto manufacturers
  • Auto component manufacturers
  • Forging industry
  • Bearing industry
  • Fastener industry
  • Farm equipment industry
  • General engineering industry
  • Defence industry
  • Aerospace industry
  • Furnace manufacturing industry

Metallurgical Students / Freshers can also greatly benefit from this course because they will get industry oriented training, making them job ready.

Certification

Certificate of course completion shall be awarded to every registered student after satisfactory completion of the course.

  • After going through the study material, the student will be required to clear the on-line self-assessment quiz.
  • On clearing the on-line quiz, the student will be interviewed by the trainer, Mr. David Pye on skype.
  • On satisfactory performance at the interview, a certificate of course completion shall be personally signed and issued by the trainer.

Group Discounts

Attractive discounts are available for group registrations for Corporates as well as individuals.

Ask For Group Discount

Methodology

Once you enroll for the course, You can login to your Student account. Here you will find the Study Notes (PDF), Video Lectures, Self-assessment Quizzes and links to Discussion Forums all at one place. You can now watch the video lectures and go through the notes until you have fully grasped the concepts. In case you have any queries about concepts or their implementation, you may post your queries in the discussion forum for the trainer to answer. Once you are confident about the topic you may take a quiz to self assess your understanding of the concepts. When you are through with all chapters, an online interview with the trainer will get you a Completion certificate.

About the trainer

David Pye

Mr. David Pye of Pye Metallurgical International Consulting has 50+ years of experience of working in different capacities in the heattreatment industry. Mr. David Pye is the author of the book Practical Nitriding and Ferritic Nitrocarburising, which was published by ASM International, USA. He has to his credit decades of teaching experience in conducting in-house training courses for reputed organisations as well as conducting Live and On-Line training courses on various heat treatment related topics. Please visit his website www.heat-treatment-metallurgy.com for more details.

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Are you facing any problem with your carburising / carbonitriding process? Mr. David Pye is here to help you.

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Course Content

Section 1Introduction ( 4 mins)
Section 2Carburizing Basics, Pack Carburising (42 mins)
Lecture 2Carburising BasicsFree Preview

Lecture 3Pack carburising
Section 3Gas Carburizing, Atmosphere Generation and Carbon Potential Control. (56 mins)
Lecture 4Gas Carburizing
Lecture 5Atmosphere Generation
Lecture 6Carbon Potential Control
Section 4Important Heat Treatments – Before & After Carburising (1hr 7 mins)
Lecture 7Annealing
Lecture 8Normalising
Lecture 9Hardening the Carburised Case
Lecture 10Quenching Theory & Practice
Lecture 11Trouble Shooting
Section 5Metallurgy of Carburizing & Process Control (1 hr 2 mins)
Lecture 12Diffusion of CarbonFree Preview

Lecture 13Understanding Martensite Formation
Lecture 14Retained Austenite
Lecture 15Process Control
Section 6Low Pressure Carburizing (1 hr 15 mins)
Lecture 16Equipment for Low Pressure Carburising
Lecture 17Terminology of Vacuum and Low Pressure
Lecture 18Principles of Low Pressure Carburising
Lecture 19High Pressure Gas Quenching
Lecture 20Low Pressure Carburising with Liquid quench Medium
Lecture 21High Temperature Carburising
Lecture 22Carbon Potential Control
Section 7Trouble shooting the Carburizing Process (1 hr 5 mins)
Lecture 23Retained Austenite
Lecture 24Decarburisation
Lecture 25Carbide Formation
Lecture 26Surface Bainite
Lecture 27Distortion and Cracking
Lecture 28Low and High Core Hardness
Lecture 29Non-uniform Case Formation
Section 8Carbo-Nitriding Process, Metallurgy and Methods (40 mins)
Lecture 30Principles and Theory of Carbonitriding
Lecture 31Composition of Carbonitrided Case
Lecture 32Carbonitriding Atmospheres & Safety Considerations
Lecture 33Evaluation of Carbonitriding Results
Lecture 34Carbonitriding Equipment
Section 9Carburizing, Safety and Environmental Considerations (32 mins)
Lecture 35Safety Training of Employees
Lecture 36safety Precautions
Lecture 37Fire Risks and Fire Fighting
Lecture 38Maintenance and House Keeping
Section 10Plasma Assisted Carburizing (39 mins)
Lecture 39Principles of Plasma Assisted Carburising
Lecture 40Plasma Assisted Carburising Results
Lecture 41Glow Discharge Plasma
Lecture 42Over Pressure Gas Quenching
Final Quiz